PSP Engineering is a leading supplier of specialized equipment and entire plants for the building material and mineral processing industries. For more than 50 years, PSP Engineering has been involved in the design and construction of:
- cement plants
- lime works
- crushing and screening plants for stone, gravel and sand
- mineral processing plants for coal and ores
PSP Engineering offers advanced solutions in the field of:
- pyroprocessing
- grinding
- crushing and screening
- material transport
Advanced technologies are used for:
- complete new systems
- upgrading and retrofitting of existing plant
- supply of spare and wear parts for PSP supplied equipment
Our efforts are aimed at:
- minimizing investment and operation cost
- increasing reliability
- maintaining a high quality of the final product
- reducing shutdown time required for installation and maintenance
- increasing of capacity
PSP Engineering maintains its R&D programme throughout the stages of the innovation cycle:
- evaluation of new ideas
- test in the laboratory
- prototyping and test runs
- transformation into a product
More than fifty years of experience become evident in many plants supplied all over the world. Complete systems and single machines from PSP Engineering are supplied for:
- cement and lime industry
- mineral and ore treatment plants
- metallurgical plants
- chemical industry
- energetics
field of engineering activites:
Cement and lime eng: PSP Engineering has the experience and know how to plan, design and build cement plants and lime works. PSP Engineering offers complete system and equipment for:
- Kiln system for clinker burning
- Preheaters with low loss in pressure
- Calciners for burning of alternative fuels
- Bypasses for removing harmful substances from process
- Rotary kiln
- Up-to-date coolers from partnership company IKN GmbH
- Reconstruction of older systems focused on increased efficiency and lower emissions
- Kiln system for lime burning
Grinding systems from PSP Engineering include:
- ball mills
- vertical mills
- air separators
- cyclones and material conveyors
- Crushing and screening
Complete plans: Supplies of technological lines for crushing of minerals and coal and/or their reconstructionsare main activities of PSP Engineering.
Stationary crushers:
- Jaw crushers
- KDC cone crushers
- ODH Impact crushers
- ODJ impact crushers for fine crushing
- ODV vertical shaft impactors
- OKD impact hammer crushers
- KMR hammer crushers
- KDV hammer crushers with rollers
- DVZ/DVR roller crushers
Stationary screens:
- Coarse screens
- Vibrating screens EDT-N and EDT-2N
- KDT vibrating screens
- Resonant screens
Feeders:
- PVR grate feeders
- ZP trough feeders
- VTP/VP vibrating feeders
Crushing and screening - spare&wear parts:
- Crushing elements of cone crushers with a constant crushing space
- Wear parts with high mangan content
- Impact bars
- Bimetall hammers
Service:
- On-site service
- Overhauls
- Material analyses
Manufacturing: PSP Machinery s.r.o. – the company was established on the basis of the PC Manufacturing by spinning off PSP Engineering a.s. on September 1, 2012.
The company is focused on manufacturing of heavy and medium heavy machines and components used in different industrial branches from the automobile to mining industries and it is equipped with corresponding machinery. PSP Machinery has two manufacturing shops Heavy machinery shop and Heavy mechanical and assembling shop. It is one of the best equipped manufacturing plants in heavy industry with extraordinary machinery that is used for manufacturing of large-sized and very heavy machines.
The Heavy machinery shop is equipped with many standard and special machines where components of maximum weight up to 50 t or 80 t are machined. The shop machinery includes horizontal boring machines (the biggest is WD with the travel up to 9 980 mm), vertical lathes fitted with CNC (max. dia. 7 000 mm and height of rotation 4 000 m), gearing milling machines (module up to 50, dia. up to 8 200 mm and width of gearing 1 750 mm), planning machine (working cut 3 150 x 10 000 mm), horizontal lathes (dia. 3 000 mm and width 13 000 mm).
The Super-heavy shop was built as a line manufacturing rotary kilns and large-sized parts of mill shells. It is equipped for manufacturing of components of weight up to 320 t (160 tons per one crane). The shop is equipped with machines for flame cutting of plates up to 150 mm thick, bending machine (thickness of plates more than 200 mm); annealing kiln 10 x 10 x 20 m with max. temperature 950°C, horizontal lathe (max. dia. 7 600 mm and length 20 000 mm), vertical lathe up to dia. 8 000 mm (max. 16 000 mm), horizontal boring machines with a clamping face 5.7 x 24 m, painting box and assembling area.
Besides specific machines there are devices for hand and automated welding, assembling centers, test rooms and paint shops.
The experienced team of the quality department ensures inlet inspections, process inspections and final inspections of all products according to customer’s requirements. The quality system is certified as per ISO 9001. The company ensures a wide range of quality inspections from quality plans, dimension checks, all non-destructive tests (VT, MT, UT, PT, RT).
The company is qualified for welding of thick plates and has successful references in welding plates of thickness up to 210 mm with 100% UT of welds and heat treated areas.
Product portfolio:
Cement mills, SAG mills, rotary kiln shells, support segments of rotary kilns, radial and axial rollers of rotary kilns, gear rims of rotary kilns and mills, ring motors for
mine mills, rollers for mine lifts, vertical roller mills, crushers (jaw, cone, impact, roller, hammer), cylindrical conical pinions, shafts, welded boxes, machining of castings and forged pieces, rollers for testing benches in the automobile industry,
equipment of water power plants – fittings for water distribution systems, slide gates, blocks, bearing houses, shoe-type bearings, apron feeders, vibrating screens, rotary screens, driers, ...
Customer portfolio:
ABB, OUTOTEC, Siemens, Polysius, Lafarge, Holcim, FLSmidth, IKN, Italcementi Group, Heidelberg cement, HORIBA, VOITH, KHD Humbold Wedag, VG Power, Gebr. Pfeiffer, Wikov, Královopolská, Vítkovice Heavy Machinery, Rolls Royce, ANDRITZ, Siemens Energy USA, AVL and many others.
Service:
PSP Engineering provides emergency service and complete technical support during the service life of the operating systems and machines.
Technical support:
- mechanical inspections
- mechanical repairs
- electrical inspections
- electrical repairs
- monitoring of the equipment during the service life
- training of operators
- balancing of rotating machines
- kiln inspection
- hot kiln alignment